"If you look at materials like PPSF [polyphenylsulfone] or rapid tooling in Delaware,
the strength and the heat deflection that come into play allow
manufacturers and designers to build products and prototypes
with properties that are very close to what they're already
going to be in the final product.
rapid tooling in Delaware article
"It means we can work in a high-temperature environment, and customers can build not only parts for prototype, checking form and fit, but function. One of our customers strapped rocket boosters on these plastic models and shot them off to test capabilities and functionality."
"A
rapid tooling in Delaware trend that has emerged over the last few years is that people want more and more functional models. "The days of just looking at them are fast ending, and that's one of the things that have been propelling us, because that's our forte. With ABS, PPPC, and the PPSF, we're taking off in tooling, so that's right into this new rapid manufacturing realm, because these are really tough materials."
Rapid metal's successes could eventually result in dramatic changes for the traditional rapid prototyping market, according to rapid tooling in Delaware, a longtime supplier of lower-cost 3-D printing rapid prototyping machines.
In the past year, It introduced its rapid tooling in Delaware powdered metal, which is a proprietary mixture of powdered metal, plaster and ceramic composite designed for casting aluminum and other nonferrous metals, aimed at high-speed, low-cost moldmaking
for direct metal parts production.
With this manufacturers can use powdered metal in Z Corp.'s
existing 3-D printers to fabricate molds for molten metal. "Our
rapid tooling in Delaware that use the other materials are more
useful for early-stage concept development, but the casting
really allows us to get into
low-volume production or functional testing, "If you think
about the traditional casting process, you would normally have
to go through a machining process to make a tool that could then
be used to make the molds, and our approach circumvents that
entire step. It enables you to go directly to making a mold of
any complexity.
That only makes sense in lower volumes-if you're getting into very high-volume production, it wouldn't make economic sense."
Custom manufacturing in lower part volumes like rapid tooling in delaware has made more rapid manufacturing approaches of metal parts feasible, she adds. Small production runs of 10-20 parts can allow using the rapid
tooling in Delaware material. "There's been a push to custom manufacturing. "It could be that there are parts that are slightly different, so that would require making a completely unique tool for each one.
"The way we see the market diverging is that the rapid prototyping market of the last decade will really go away. "Thinking about stereolithography, what we believe is that ultimately it's going to diverge in two directions: one direction is going to be concept modeling, 3-D printing, which is the bulk of what we sell, and that has to be extremely fast, office-compatible, very easy to use, and very economical.
It has to be the equivalent of a printer-you want to get the workpiece fast and cheap in your hand, full color. And then the other direction will be meeting the needs of the manufacturing community by having parts in their materials. We think that the Z Cast product goes right to that, because it gets you a full-metal part, a real metal part. If you think about some of the other RP technologies, they do neither one nor the other.
They're not giving you a part in your final material-they're slow, they're expensive-and we think that that middle ground of RP will
ultimately go to
rapid tooling in delaware.
|
|